Tools & Materials

Tool Test: Midi Lathes – FineWoodworking

Tool Test: Midi Lathes - FineWoodworking

Synopsis: Spanning the gap between mini lathes and full-size machines, midi lathes are often the perfect professional machine for woodworkers. Andrew Finnigan put six midi lathes through a series of performance tests, designed to evaluate them thoroughly both for spindle turning and face work. Lathes were separated into two categories: under $1300 and over $2000.


Midi lathes span the gap between mini lathes and full-size machines. A midi is generally more capable and easier to use than a mini while remaining more affordable, smaller, and more portable than a full-size lathe. Often the introductory machine for those just beginning turning, the midi can also be the perfect professional machine for any number of makers: those looking to turn relatively small items or furniture components, or those with small workspaces.

As a professional turner and furniture maker, my focus is primarily spindle and architectural-based work, and most of my days are spent entirely at the lathe. An inherently simple piece of machinery, it holds and spins a piece of wood around a central axis. It has a headstock, bed, tailstock, and centers to hold the spinning work.

The banjo and tool rest are moved around and locked to the bed to support the turning tools and allow for the work of turning. How well a lathe does its job depends upon how substantially and how well the stress-bearing components are made and how positively and easily they’re secured and adjusted.

Power and power distribution have important roles: An appropriately powered electric motor and properly sized belts and pulleys are critical. Lastly, a reasonable degree of accuracy in machining is necessary. Centers should align and there should not be excessive play in any part of the system. As I examined the lathes in this review, I was considering all of these factors.

7 Performance Tests

To evaluate the various testing criteria, Finnigan chose seven pieces to turn per machine. Each piece tests the lathe differently or in a different capacity. All of the turning tests were performed on straight-grained hard maple except the very rough bowl blanks, which were seasoned ash.

Spindle blanks measured appropriately 2 in. square by 12 in. long. Facework blanks were approximately 8 in. dia. by 2 in. thick. The rough square ash bowl blanks were approximately 7 in. square by 3 in. thick. Finnigan performed all the testing in the same order for each machine.

Spindle turning

Roughing out a cylinder
1. Roughing out a cylinder. Finnigan began the testing on each lathe by quickly and aggressively roughing out a cylinder between centers. By doing so, he placed stresses directly against the lathe’s working axis, attempting to deflect it.
Turn a simple taper
2. Turn a simple taper. Most any machine can turn a taper. The value of this test was to see how well the machine tolerated aggression against its axis and toward the tail stock. While headstocks are often built to handle this sort of stress, the tailstock is sometimes overlooked in the design of the machine and can be underbuilt or weak.
Turn a bell shape
3. Turn a bell shape. Turning a spindle thin at the center tests the entire machine for high-frequency vibrations. All lathes will have some vibration at small diameters and may require a hand or steady rest for support. But a machine should not create excessive high-frequency vibration with a sharp tool and gentle cut.
Turn a pad foot
4. Turn a pad foot. With the final spindle blank, Finnigan turned a pad-foot leg to test the machine’s ability to tolerate off-center and out-of-balance work. Pad feet, as non-parallel offset turnings, will by their nature always be very unbalanced.

Facework

Rough out a bandsawn disk
5. Rough out a bandsawn disk. This test consisted of wasting down a disk as rapidly as possible, to about the size of the small face plate. Finnigan put his entire body weight behind approximately 1 in. of cutting edge on a side-swept bowl gouge. This aggressive test, which stresses the belt, pulleys, and motor, shows how powerful the lathe is and how that power is distributed.
Turn a small stool top
6. Turn a small stool top. Turning a stool seat that’s dished underneath is largely an ergonomics and access test. It shows how comfortable and/or easy it is to work at various positions around the lathe and whether or not the machine’s design gets in the way of routine turning tasks.
Roughing an irregular square bowl blank
7. Roughing an irregular square bowl blank. This test reveals how the lathe responds to intermittent and irregular abusive cuts in a difficult, out-of-round material.

The testing criteria

For this review, we divided the field of midis in two by price: those under $1,300 and those over $2,000. I tested 10 lathes overall and assessed them by looking at issues in the following categories.

Ergonomics

How much effort was put into the design for extended use and overall functionality?

Actual working dimensions

A lathe’s listed swing and length dimensions are rarely accurate. I’m interested in the actual swing over the bed, over the banjo, and what’s safely possible between centers.

Ease of operation

Overall ease of use of the controls and ease of adjustment of the headstock (if applicable), tailstock, banjo, and tool rest.

Quality of stock hardware

Does the machine come with high quality? well-designed tool rest, live center, and other hardware? Would the machine immediately benefit from aftermarket upgrades?

Stability

I checked the ability of cams and locking mechanisms to remain solid and stationary during use and to take abuse without failing or creeping. I also examined the quality of construction as it pertains to the machine’s ability to tolerate heavy cuts and unbalanced work without excessive vibration.

Power

More important than horsepower, what is the power delivery like? Can the belt and pulley handle heavy cuts without slipping? This would be of particular interest for bowl turners.

Expandability

While the midi is a perfect fit for many woodworkers, it’s also a first lathe for many woodturners due to its general affordability. Speaking from experience, some turners may want to expand the capacities of their machines after a time. Are bed extensions or other aftermarket add-ons compatible with the lathe or offered by the manufacturer?

Tool Test: Midi Lathes spread

Andrew Finnigan designs and builds furniture in Kerhonkson, N.Y.

Photos: Anissa Kapsales

From Fine Woodworking #307

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